Products

Smart Sized Automatics

Especially Designed for Small and Medium production facilities.
Also very useful for Pilot processing.

Other available Smart Sized Systems:

• Individual egg harvester site cart with or without cleaning
• Customized tray configurations possible
• Combinations of SSS systems. (Also known as Smart Sized COMBIMachines)
• Embryo harvesting
• Desktop Single Egg Decapper

Add ons:
PDF printing, data logging data for exporting  (SCADA)
Remote connection for trouble shooting or upgrading
Removing 2 hand safety for faster automation
Servos or Air cylinders drives
End or infeed carts
Airflows system, LAF & FFU
Spray Station
UV sterilization
Fumigation chambers

CIP or WIP
Smart Sized Automatic Egg Inoculators (SSI) & (SSI+)

Description

SSI

• Speed: 330 trays an hour.  —————————–>11,000-14,000 eggs an hour
• Footprint: 121 cm x 106 cm (48 inches x 43 inches).
• Infeed “Pull back”.

SSI+

• Speed: 560 trays an hour.——————————->20,000-24,000 eggs an hour
• Footprint: 126 cm x 121 cm  (50 inches x 48 inches).
• On request: Infeed “Pull back” or “Push through” design.
• Airflows system maintains well above a grad C biosafety security.

 Both Systems

• Plug and play with all controls.
• Doses can be as small as 0.1ml for each egg with a high accuracy of +/-0.5 %.
• Remote connection for trouble shooting or upgrading.
• All highest grade Stainless Steel Needles & hubs.
• Ideal for small to medium-sized production runs.
• This system is an Automatic Inoculating machine without the conveyor system.
• Features include egg lifting, punch and needle cleaning, and automatic inoculating.
• Only requires one person to operate.
• The system doses inoculum into each egg with high accuracy.
• The needle is sanitized in a bath after every inoculation.
• Lifter blocks included.
• 2 hand safety as default but can be removed and this will increase output speed.
• All daily cleaning parts can be removed in less then 10 minutes with no tools.
• Produced according to highest standards with focus on pharmaceutical cleanability.
• WIP

Smart Sized Automatic Egg Decapper (SSD)

Description 

• Plug and play with all controls.
• Speed: 400 trays an hour.————————->14,000-17,000 eggs an hour
• Footprint: 112 cm x 122 (45 inches x 48 inches).
• Decapper Success rate==99.74% & Automatic blade washing after each decap
• Ideal for small to medium-sized production runs.
• The system removes and discards the top portion of the eggshell.
• Only requires one person to operate.
• Features include egg lifting, automatic decapping and blade spraying.
• Optional infeed pull back or push through design.
• Safety interlocks with covers and doors built in.
• 2 hand safety as default but can be removed and this will increase output speed.
• All daily cleaning parts can be removed in less than 10 minutes with no tools.
• Produced according to highest standards with focus on pharmaceutical cleanability.

Smart Sized Automatic Egg Harvester (SSH)

Description 

• Plug and play with all controls.
• Speed: 400 trays ————————————–>14,000-17,000 eggs an hour
• Footprint: 108 cm x  121 cm (43 inches x 48 inches).
• Ideal for small to medium-sized production runs.
• Only requires one person to operate.
• Remote connection for trouble shooting or upgrading.
• Aspiration is used to harvest the allantoic fluid into an aliquot.
• Optional infeed pull back or push through design.
• Safety interlocks with covers and doors built in.
• 2 hand safety as default but can be removed and this will increase output speed.
• All daily cleaning parts can be removed in less then 10 minutes with no tools.
• Produced according to highest standards with focus on pharmaceutical cleanability.
• Individual needle suction using aspiration.
• WIP.

Smart Sized Grinder (SSG)

Description 

• Plug and play with all controls.
• Speed: 900 trays.————————————->40,000 eggs an hour
• Footprint: 100 cm x 125 cm (40 inches x 50 inches).
• Ideal for small to medium-sized production runs.
• Only requires one person to operate.
• Grinder cart and pumps waste.
• 2 chute design, fresh water button, interval tray grinding, variable speed.
• Noise Level: < 80 db with stainless steel noise insulated cover.
• High output pump and grinder.
• All daily cleaning parts can be removed in less then 10 minutes with no tools.
• Produced according to highest standards with focus on pharmaceutical cleanability.

Automatics

Other Automatics:
Tray Washer
Trolley Unloaders/ Loaders
Candlers
Individual egg harvester site carts with or without cleaning
Custom tray automatic
Conveyors
Tray stackers/Destackers

Add ons:
End or infeed conveyors
End or infeed carts
Airflow systems
Fumigation chambers
UV sanitation
Spray stations
CIP & WIP

Fully Automatic Egg Harvesters

• FHC Fully Automatic Harvester COMPACT
• FHC+ Fully Automatic Harvester COMPACT+
• FHS Fully Automatic High Speed Harvester SUPERIOR FHS
• FHE Fully Automatic High Speed Harvester EXTREME FHE

Fully Automatic Egg Harvesters COMPACT FHC & FHC+

FHC Harvester Compact:

• Footprint:: 287 cm x 147 cm (113 inch x 58 inch)
  Ideal for small areas: Worlds smallest Automated Harvester.

FHC+ Harvester Compact+:

• Footprint: 337 cm x 147 cm (133 inch x 58 inch):
  Similar to FHC but a viewing area after Harvesting.

 For Both Designs

• Fully Automatic plug and play with all controls.
• AI vision system technology with best accuracy in the world.AI Vision Success rate=99.05%
  
• Decapper Success rate==99.74% & Automatic blade washing after each decap
• Speed: Both Automatic Harvesters do have a variable speed of 450 trays an hour.—->16,000-20,000 eggs an hour
• Remote connection for trouble shooting or upgrading.
• Design includes: Decapper, Vision Inspection, Harvesting, and Grinding/Pumping.
• All daily cleaning parts can be removed in under 30 minutes with no tools.
• Vision inspection system: automatically detects bad eggs and discards them from
  the harvesting process.
• High resolution camera with custom lighting in a camera box.
• Human interaction included with touch screen.
• PDF printing, data logging, data for exporting.
• Designed for easy cleaning and maintenance.
• Mobile and lock down design easy to move and disconnect.
• Designed to minimize human egg handling to ensure no bioburden.
• Noise Level: < 80 db with high power.
• Precise servos used for tray movements.
• Produced according to highest standards with focus on pharmaceutical cleanability.
• WIP & CIP.

Full Automatic Egg Harvesters High Speed SUPERIOR FHS & EXTREME FHE

FHS SUPERIOR:
Speed: 900 trays per hour.—————————–>32,000-40,000 eggs per hour
Footprint: 340 cm x 198 cm (134 inch x 78 inch).

FHE EXTREME:
Speed: 1,350 trays per hour.—————————>48,000-57,000 eggs per hour
Footprint: 340 cm x 282 cm (134 inch x 111 inch).

For Both Designs:

• Fully Automatic plug and play with all controls.
• AI vision system technology with best accuracy in the world. AI Vision Success rate=99.05%
  
• Decapper Success rate==99.74% & Automatic blade washing after each decap
• Ideal for automating the harvesting process at high productions facilities.
• Remote connection for trouble shooting or upgrading.
• Design includes: Decapper, Vision Inspection, Harvesting, and Grinding/Pumping.
• All daily cleaning parts can be removed in under 1-2 hours with no tools.
• Vision inspection system: automatically detects bad eggs and discarded from the harvesting process.
• High resolution camera with custom lighting in a camera box.
• Human interaction included with touch screen.
• PDF printing, data logging, data for exporting.
• Designed for easy cleaning and maintenance.
• Mobile and lock down design easy to move and disconnect.
• Designed to minimize human egg handling to ensure no bioburden .
• Noise Level: < 80 db with high power.
• Precise servos used for tray movements.
• Produced according to highest standards with focus on pharmaceutical cleanability.
• WIP & CIP.

Fully Automatic High Speed Egg Inoculators SUPERIOR FIS & EXTREME FIE

Description FIS & FIE

FIS Auto Inoculator

• Speed:,1,250 trays an hour.—————————————->40,000-50,000 eggs per hour
• Footprint: 456 cm x 178 cm (180 inch x 70 inch).
• Ideal for small areas needing high inoculation production.

FIE Auto Inoculator:

• Speed: 2,000 trays an hour. —————————————>50,000-80,000 eggs per hour
• Footprint: 548 cm x 178 cm (216 inch x 70 inch).
• Ideal for automating the Inoculating process at high productions facilities.

For Both Designs:

• Fully Automatic plug and play with all controls.
• Airflows system maintains well above a grad C biosafety security.
• Design includes air flow, sanitizing eggs, inoculating, and needle sanitation.
• All daily cleaning parts can be removed in under 1-2 hours with no tools.
• Doses can be as small as 0.1ml for each egg with a high accuracy of +/-0.5 %.
• Remote connection for trouble shooting or upgrading.
• PDF printing, data logging, data for exporting.
• Designed for easy cleaning and maintenance.
• Mobile and lock down design.
• Designed to minimize human egg handling to ensure no bioburden.
• Noise Level: < 70 db.
• All highest grade Stainless Steel Needles & hubs.
• Produced according to highest standards with focus on pharmaceutical cleanability.
• The highest grade stainless steel for product contact parts.
• WIP & CIP.

NT General Specifications:

• Designs are done in Solidworks 3D modeling.
• Controls are done in Siemens programming other optional.
• Electrical and wiring follow UL standards.
• Document packages FDS, OMM, FAT, SAT, IOQ.
• Design will be constructed for the Pharmaceutical and Food environment.
• All Machines will be 90 % designed and constructed in 304 or 316L stainless steel.
• Any anodized aluminum on cylinders away from product and cleaning.
• Plastics will be chemical resistant and class 6.
• Total system designed in a sanitary manor.
• Welds are all sanitary welds and done by a certified welder.
• Welds are used with low carbon s/s rods are polished and passivated after finished.
• Welds will have no open gaps, pits, cracks, or holes for viruses to live.
• All machinery to be tested and analyzed for defects before shipping.
• All surfaces will have a roughness of 0.8um Ra (cla 32). or better.
• Product contact parts will have a roughness of 0.4um Ra (cla 16). or better.
• Adjustable legs for levelling the total system.
• All areas of the machine are fully accessible.
• Remote connection for trouble shooting or upgrading.
• ISO 9001 standards.
• Easy access to whole system by hinged removable side doors.
• Assembled, R&D and testing.
• Pharmaceutical certified material used.